Thought I'd share my recent "urban" sauna build. The cedar panelling, benches, doors, windows etc are all made from re-purposed materials salvaged from a cedar deck that was well past it's useful life. This is a combined tool shed/sauna, with a footprint of about 10 x 14 feet. About half (7x10) is sauna (dressing and steam room) .
The old decking was severely weather checked and covered with peeling stain, so I needed to get it down to fresh wood. I do own a surface planer, but it would have been dulled very quickly, so instead, I surfaced the wood with my table saw outfitted with a cheap 7 1/4" construction grade circular saw blade which cost me about $10. No biggie if I hit a nail.
First step is to edge the boards. With the blade all the way up on the saw, I can only cut 1 1/2" deep, so I will have to surface the board in two passes.
There you have it! Cedar panelling! No it doesn't have tongues and grooves, but I will add a layer of black poly sheeting behind the boards so only black will show through the gaps. I ran out of long boards, so I used short boards for the benches.
I ran out of my reclaimed decking, so for the dressing room (photo below) I used 5/8" cedar fence pickets from Home Depot.
Other than the framing materials, roofing, and siding, the only costs I had were for fiberglass insulation, plastic sheeting, a few 2x4's for benches, some OSB for the floor (I used tapered shims on top of rigid foam to create a slope to a shower drain), and a small sheet of vinyl flooring for a steam room floor. ) Of course I happened to have an old cedar deck laying around!
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